Production Flow Dashboard
Real‑time flow, bottlenecks, takt alignment, throughput, staffing, and rework hotspots.

Flow Health Overview

Flow Status
Shows whether production is flowing smoothly, slowing, or stopped due to upstream or downstream issues.
Bottlenecks
Identifies bottleneck zones based on takt variance, downtime clusters, and rework spikes.
Takt Alignment
Displays target takt vs actual takt, highlighting areas falling behind or running ahead.

Throughput & Speed

UPH (Units Per Hour)
Current UPH for each line, compared to shift targets and historical averages.
Shift Throughput
Total units produced this shift, broken down by line and department.
Speed Variance
Shows speed deviations from takt, highlighting unstable or overloaded zones.

Staffing & Coverage

Staffing Distribution
Displays worker counts per line, coverage gaps, and staffing imbalance indicators.
Leadership Load
Shows TL, BTL, Supervisor, and Area Manager load across production zones.
Overtime Impact
Displays how overtime is affecting flow stability and worker fatigue.

Quality & Rework

Rework Hotspots
Identifies zones with high rework counts and their impact on flow and throughput.
Defect Categories
Shows defect types contributing to rework, including mechanical, electrical, and assembly issues.
Quality Flow Impact
Displays how quality issues disrupt takt alignment and slow downstream flow.